Individually read the Farm Equipment International data set and:
1. Produce a door-to-door value stream map of the current manufacturing process.
2. Outline and answer the eight key questions for the future state design.
3. Thereby produce a future state map detailing the processes necessary to operate the factory according to lean manufacturing principles.
4. Produce an implementation plan for the company to move from present state to future state.
Table of Contents
The product
A hydraulic control section is a metal tube with a cast connector welded to each end.
Hydraulic control sections are available in 30 different lengths, 3 diameters, and with 2 different types of connectors. Each end of a hydraulic control section can have a different connector. This means that FEI can potentially supply 360 different finished hydraulic control sections. It is not known what the demand for each individual specification is.
Customer requirements
24000 hydraulic control sections per month.
Order size varies from 20 pieces up to 200 pieces. Average order size is 50m pieces.
5 hydraulic control sections per box.
Several shipments each day by truck to different customers.
Each order from each customer varies in quantity and configuration.
FEI requires orders to arrive 60 days before shipping of finished hydraulic control sections.
Customers may change the mix of configurations up to 2 weeks before the shipping date.
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